Nowadays, the tools needed in the production process must be obtained as soon as possible. Using standard tools, modern production plans and strategies have solved this problem. For non-standard tools, it is completely another case. The period from the design to the finished product of a non-standard tool usually takes six to eight weeks. In the case of Walter's "CATexpress" system, WalterTitex shows a completely different approach. Mr. Michael Mai, Walter Titex and Walter Prototyp responsible for non-standard tools at Walte Company, said: “We can provide users with the much-needed tools within two weeks.†Normally, non-standard tool items are handled by these two departments.
It is well known that the application of new materials and the geometry of workpieces are becoming more and more complex, and it is becoming more and more difficult to economically process using standard tools. Its solution is to use non-standard tool processing, a clamping can complete a number of steps. However, in the vast majority of cases, non-standard tools have a long cycle from planning to implementation to delivery. This prompted Walter Titex to study a solution to this increasingly serious problem. With a networked software solution, design, cost estimates, purchase orders, and user file processing can be completed in just a few minutes. According to Mr. Mai, using this system, "multi-stage drills and other tools can be produced in as little as 10 minutes after ordering." Walter Titex has the basic conditions for necessary production capacity. In order to meet this type of demand, tool specialists have set up a production line that specializes in CATexpress. Mr. Mai emphasized: "The scale of this production line is very large. Even if there is a large demand fluctuation, all production bottlenecks do not occur. It is this way that we can guarantee that users can use the machine tool within 2 weeks after the order is placed. Required tools."
Walter Titex's experts did not turn their attention to production hardware, but instead studied their related logistics issues to optimize the entire system. “For each kind of non-standard tool, although we have not created anything new, we can change the whole approach. Even in the case of non-standard tools, there are still many places where standard parts can be used.†Based on this concept, Walter Titex Experts developed a modular building block for CAD software to select the required components.
Cutting Technology: Software Generates All Data for Non-Standard Tools
The process of generating non-standard tool data is as follows: Users or technicians of Walter Titex input the required data into the system through the Internet or a local area network. These data include the application range, material, structure (with or without internal cooling, coating). The software uses this information to generate data records containing all parameters of the non-standard tool. Using these data records, the software automatically designs a complete tool and generates a corresponding production program. Then determine when to process. At the same time, the CATexpress production line calculates product costs.
Then, inform the user of the product price and delivery date as soon as possible. At the same time, it also generates necessary and necessary documents, such as 3D models and drawings in dxf, pdf or tdm format. Once the order is placed, the next step is to use the full set of data stored in the bidder's system to schedule the production. Mai explained: “The software creates a list of materials to use, confirms whether there are various parts needed, and then determines when and which machine tooling capabilities are available for processing, and when it can be incorporated into the production process. "All this is done in a matter of minutes. In theory, it takes only 10 minutes to produce finished tools. In fact, each new order that is included in the production process is continuously run within the production line. Mai said: "More than 95% of custom-made products leave our production line within two weeks." This is related to the kind of coating or the required geometry of the tool, whether it is a multi-stage tool or whether it can be produced with standard blanks. . This is entirely a matter of logistics and production planning. This shows that the project has been prepared for a long time for continuous optimization before implementation. The company can provide CATexpress in terms of solid carbide drilling tools. But now it has begun to expand this system to include the entire WalterTitex and WalterPrototyp tool series.
Users are particularly interested in whether the system is available worldwide and used in China, Brazil, or other countries in the world. Finished tool production is also completed within two weeks from the time the order is placed. Michael Mai believes that there is no doubt that "CATexpress will enable us to closely track our goals and further strengthen our position in the international market."
It is well known that the application of new materials and the geometry of workpieces are becoming more and more complex, and it is becoming more and more difficult to economically process using standard tools. Its solution is to use non-standard tool processing, a clamping can complete a number of steps. However, in the vast majority of cases, non-standard tools have a long cycle from planning to implementation to delivery. This prompted Walter Titex to study a solution to this increasingly serious problem. With a networked software solution, design, cost estimates, purchase orders, and user file processing can be completed in just a few minutes. According to Mr. Mai, using this system, "multi-stage drills and other tools can be produced in as little as 10 minutes after ordering." Walter Titex has the basic conditions for necessary production capacity. In order to meet this type of demand, tool specialists have set up a production line that specializes in CATexpress. Mr. Mai emphasized: "The scale of this production line is very large. Even if there is a large demand fluctuation, all production bottlenecks do not occur. It is this way that we can guarantee that users can use the machine tool within 2 weeks after the order is placed. Required tools."
Walter Titex's experts did not turn their attention to production hardware, but instead studied their related logistics issues to optimize the entire system. “For each kind of non-standard tool, although we have not created anything new, we can change the whole approach. Even in the case of non-standard tools, there are still many places where standard parts can be used.†Based on this concept, Walter Titex Experts developed a modular building block for CAD software to select the required components.
Cutting Technology: Software Generates All Data for Non-Standard Tools
The process of generating non-standard tool data is as follows: Users or technicians of Walter Titex input the required data into the system through the Internet or a local area network. These data include the application range, material, structure (with or without internal cooling, coating). The software uses this information to generate data records containing all parameters of the non-standard tool. Using these data records, the software automatically designs a complete tool and generates a corresponding production program. Then determine when to process. At the same time, the CATexpress production line calculates product costs.
Then, inform the user of the product price and delivery date as soon as possible. At the same time, it also generates necessary and necessary documents, such as 3D models and drawings in dxf, pdf or tdm format. Once the order is placed, the next step is to use the full set of data stored in the bidder's system to schedule the production. Mai explained: “The software creates a list of materials to use, confirms whether there are various parts needed, and then determines when and which machine tooling capabilities are available for processing, and when it can be incorporated into the production process. "All this is done in a matter of minutes. In theory, it takes only 10 minutes to produce finished tools. In fact, each new order that is included in the production process is continuously run within the production line. Mai said: "More than 95% of custom-made products leave our production line within two weeks." This is related to the kind of coating or the required geometry of the tool, whether it is a multi-stage tool or whether it can be produced with standard blanks. . This is entirely a matter of logistics and production planning. This shows that the project has been prepared for a long time for continuous optimization before implementation. The company can provide CATexpress in terms of solid carbide drilling tools. But now it has begun to expand this system to include the entire WalterTitex and WalterPrototyp tool series.
Users are particularly interested in whether the system is available worldwide and used in China, Brazil, or other countries in the world. Finished tool production is also completed within two weeks from the time the order is placed. Michael Mai believes that there is no doubt that "CATexpress will enable us to closely track our goals and further strengthen our position in the international market."
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